The production of DHA algal oil involves several precise steps, starting with the cultivation of specific micro-algae. The most commonly used micro-algae for this purpose are from the families Thraustochytriaceae and Crypthecodiniaceae, including genera such as Schizochytrium and Crypthecodinium cohnii. These heterotrophic micro-algae are cultivated in large fermenters using a nutrient solution that typically includes glucose as a carbon source and yeast extract as a nitrogen source. The fermentation process is divided into two phases: the first phase focuses on biomass accumulation, and the second phase, triggered by a nitrogen deficiency, shifts the energy towards the production of fatty acids, particularly DHA[1][2].
After the fermentation process, which typically lasts between 60 to 90 hours, the algal biomass is harvested through methods such as centrifugation, flocculation, or filtration. The biomass is then processed to extract the oil, often using a solvent like hexane. The extraction involves rupturing the algal cell walls, followed by solvent extraction and subsequent removal of the solvent through distillation. To prevent oxidation and maintain the quality of the oil, the process is carried out under controlled conditions, such as using a nitrogen blanket and avoiding contact with metals that could initiate oxidation. The crude oil is then refined through various steps, including pH adjustment, filtration, and deodorization, to produce a high-quality DHA algal oil with concentrations of DHA ranging from 35 to 45%[1][2].
The safety profile for human consumption of DHA algal oil is generally favorable, with several studies and regulatory assessments supporting its safe use. Algal oil rich in DHA has been recognized as GRAS (Generally Recognized as Safe) by the FDA for various food applications, including infant formulas, meat, and poultry products, when used within specified limits[1][2][3]. It has been used safely for up to 4 years in some cases, with most side effects being mild and including symptoms like fishy burps and stomach symptoms. However, high doses exceeding 3 grams of DHA and EPA daily may pose risks such as slowed blood clotting and increased bleeding risk. For pregnant and breastfeeding women, as well as infants and children, DHA-rich algal oil is considered likely safe when consumed in recommended amounts[3].
Regarding potential contamination risks, DHA algal oil is produced through a process that minimizes the risk of contaminants commonly found in fish oil, such as heavy metals, pesticides, and pathogens. The algal oil is derived from heterotrophic fermentation of marine algae like Schizochytrium sp., which is grown in controlled environments, thereby avoiding ocean-borne contaminants like mercury, dioxins, and PCBs[4][2]. Analytical tests have shown that DHA-rich algal oil contains no significant amounts of organochlorine and organophosphorus pesticides, shellfish toxins, dioxins, furans, PCBs, or polycyclic aromatic hydrocarbons (PAHs)[2]. Additionally, the oil must meet strict specifications for acid value, peroxide value, trans fatty acids, unsaponifiable matter, moisture, and heavy metal content, ensuring a high level of purity and safety[1]. This controlled production process significantly reduces the risk of contamination, making algal oil a safer alternative to traditional fish oil.
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